Product descriptions

• 50-150 TPD Horizontal Waste Compaction Station: High-Performance & Cost-Effective Sanitation Solution

  
  

  Designed for small-to-large towns, county-level waste transfer facilities, large residential-industrial areas, and priority sanitation projects in Belt and Road Initiative (BRI) nations, this 50-150 TPD horizontal compaction station combines advanced compression technology with budget-friendly design—meeting moderate-scale waste management needs in developing regions while balancing space efficiency, cost control, and easy operation.

  
  

  Core Advantages: Efficiency & Economy

  
  

  Operational Efficiency

  
  

  • Flexible Capacity: 50-100 TPD and 100-150 TPD sub-models (serving 10,000-80,000 residents or medium industrial/logistics zones). Dual-bin alternating setup eliminates swap downtime, boosting efficiency by 35% vs. single-bin models.
  • Rapid Compression: Synchronized dual high-pressure rams (120-180 tons force) complete a cycle in 90-150 seconds, ensuring non-stop processing during peak periods.
  • Streamlined Transfer: Airtight bins load onto trucks in ≤75 seconds, reducing queuing time and improving transfer efficiency by 28%.

  Cost Savings

  • Compression-Driven Cuts: 3.8:1 compression ratio (1.05 t/m³ density) slashes transport trips by 60% and fuel/labor/landfill costs by 27% vs. low-capacity compactors.
  • Energy Efficiency: Optimized hydraulic system with variable-flow pumps uses 15-22 kW/h per cycle—20% lower than conventional mid-capacity units.
  • Low Maintenance: Wear-resistant alloy components and modular design extend maintenance intervals to 5 months, cutting annual maintenance costs by 22% and minimizing downtime.
  • Swift ROI: Predictable low operating costs deliver a 3-5 year payback period, ideal for municipal projects, small-to-medium PPPs, and industrial waste collaborations in emerging markets.

  Working Principle

  1. Waste Feeding: Waste enters the compression chamber via an enlarged auto-feed hopper (or optional semi-automatic conveyor); a smart anti-clog system ensures smooth flow of mixed/bulky waste without manual help.
  2. Horizontal Compression: Synchronized dual rams apply uniform high pressure; adaptive pressure regulation adjusts force by waste volume to optimize speed and energy use.
  3. Airtight Transfer: Compacted waste is pushed into two alternating sealed bins, enabling simultaneous feeding, compaction, and transfer. Bins have hydraulic locking for leak-proof transport and quick-release fasteners.
  4. Eco-Compliant Operation: Compression sewage is collected in a closed-loop tank (meets local discharge standards); dual-stage deodorization aligns with BRI regional environmental rules.

  Ideal Applications

  
  

  Small-to-large towns, county-level transfer stations, suburban sanitation hubs, large residential/commercial complexes, medium industrial parks, and key waste projects in BRI countries (e.g., Malaysia, Bangladesh, Uzbekistan, Ethiopia)—replacing obsolete open dumps and low-performance compactors in suburban and medium industrial areas.

  
  

  Why Choose This Model?

  
  

  A best-selling mid-range flagship for emerging markets, it balances performance and affordability. The dual-bin design ensures non-stop operation, while the energy-efficient hydraulic system and extended maintenance intervals control long-term costs. Built to withstand harsh climates and require minimal technical expertise, it’s the top choice for municipal authorities, private operators, and small-scale PPPs—delivering reliable performance, tangible cost savings, and long-term operational value.

  
  

  Product Specification

  
  

  Parameter	Specification
  Daily Processing Capacity	50-100 TPD / 100-150 TPD
  Compression Ratio	3.8:1
  Compacted Waste Density	1.05 t/m³
  Compaction Force	120-180 tons
  Cycle Time	90-150 seconds
  Energy Consumption per Cycle	15-22 kW/h
  Maintenance Interval	5 months
  Bin Loading Time	≤75 seconds/bin
  Operating Temperature Range	-8℃ to 48℃
  Noise Level	≤73 dB
  Main Structure Material	Q345 high-tensile steel
  Feed Hopper Capacity	8-12 m³
  Sewage Treatment	Closed-loop collection + filtration system
  Deodorization System	Activated carbon + spray dual-stage deodorization
  Safety Standards	ISO 14121, ANSI/ASME safety compliance
  Payback Period	3-5 years

  
  

  
  

  Product Overview