Vertical Waste Compaction Station (40-80 TPD) – Cost-Effective & High-Efficiency Sanitation Solution

Core Economic & Efficient Features

• Optimized Daily Capacity: Processes 40-80 tons of waste per day, perfectly matching the needs of 6,000-15,000 residents without overcapacity waste.
• Cost-Cutting Compaction: Compression ratio up to 3.4:1, boosting waste density to 0.94t/m³ – reducing transportation trips by 55% and cutting fuel/labor costs significantly.
• Low Operating Expenses: Energy consumption as low as 12kW/h per cycle, plus durable components that extend maintenance intervals to 4 months, lowering annual costs by 32% vs. standard models.
• Rapid ROI: Investment payback period of 2.5-4 years, delivering tangible economic returns for cost-sensitive projects.

Working Principle

• Waste Loading: Waste is fed into the top hopper and guided into the compression chamber via a directional slide, ensuring smooth material flow without blockages.
• Vertical Compaction: High-pressure hydraulic cylinders press downward, working with gravity to compact loose waste into dense blocks – maximizing volume reduction with minimal energy input.
• Sealed Storage & Transfer: Compacted waste is pushed into a fully sealed bin to prevent odor and sewage leakage. When full, the bin is hydraulically lifted and waste is transferred to garbage trucks via an automatic push plate, no manual handling required.
• Eco-Friendly Treatment: Compression-generated sewage is collected in a dedicated tank and connected to municipal sewage systems; activated carbon deodorization ensures odor-free operation.

System Configuration

• Main Structure: 16Mn high-strength steel frame (11mm thickness) with a three-cylinder, four-guide-column design for stable compression and precise positioning.
• Hydraulic System: High-efficiency industrial oil pump, corrosion-resistant cylinders, and a pressure-stabilizing valve group – ensuring consistent performance in harsh environments.
• Control System: Touchscreen PLC controller with real-time data monitoring and remote fault alerts, simplifying operation and reducing on-site supervision needs.
• Environmental Systems: Integrated sewage collection, activated carbon deodorization, and noise reduction (≤73dB) – meeting international environmental standards.
• Safety Systems: Multi-layer interlock protection, emergency stop buttons, and anti-fall devices – eliminating operational risks for on-site personnel.

Ideal Applications

• Small-to-medium residential communities and township districts
• Scenic areas, highway service areas, and rural waste collection points
• Small commercial zones, schools, and hospitals in suburban areas
• County-level waste transfer stations (replacing traditional open dumps)

Why Choose This Model?