Product descriptions

80-100 TPD Vertical Waste Compaction Station – Economical High-Performance Sanitation Hub

Core Economic & Efficient Advantages

• Precision Capacity Matching: Processes 80-100 tons of waste daily, perfectly aligning with the needs of 15,000-25,000 residents, avoiding underutilization or bottlenecks.
• Maximized Cost Savings: Compression ratio up to 3.6:1, boosting waste density to 0.97t/m³ – cutting garbage truck trips by 60% and slashing transportation fuel, labor, and maintenance costs.
• Low Total Cost of Ownership: Energy consumption as low as 14kW/h per cycle, paired with heavy-duty components that extend maintenance intervals to 5 months, reducing annual operating expenses by 35% vs. conventional models.
• Steady Investment Returns: Investment payback period of 3-4.5 years, delivering reliable profitability for municipal (sanitation) projects and public-private partnerships.

• Working Principle

  • Waste Loading: Waste is loaded via a widened top hopper with an anti-blocking design, guiding materials smoothly into the compression chamber without manual intervention.
  • Vertical Compaction: Synchronous hydraulic cylinders deliver downward pressure, working in tandem with gravity to compact loose waste into dense blocks—achieving higher compression efficiency with lower energy input than horizontal alternatives.
  • Sealed Storage & Transfer: Compacted waste is pushed into a fully sealed, corrosion-resistant bin to eliminate odor and sewage leakage. When full, the bin is hydraulically lifted to ground level, and an automatic push plate transfers waste to garbage trucks in 60 seconds, minimizing waiting time.
  • Eco-Friendly Treatment: Compression-generated sewage is collected in a closed-loop tank and diverted to municipal sewage systems; dual deodorization (spray + activated carbon) ensures compliance with strict environmental standards.

  System Configuration

  • Main Structure: 16Mn high-strength steel frame (12mm thickness) with a three-cylinder synchronous compression + four-guide-column design, ensuring stable operation and precise positioning even under heavy loads.
  • Hydraulic System: High-efficiency industrial oil pump, wear-resistant cylinders, and a pressure-stabilizing valve group—optimized for continuous operation in high-temperature or dusty environments.
  • Control System: Touchscreen PLC controller with real-time data analytics, remote fault diagnosis, and cloud connectivity, enabling centralized management of multiple stations.
  • Environmental Systems: Integrated sewage collection, dual deodorization (spray + activated carbon), and noise reduction (≤72dB) – meeting EU and Belt and Road country environmental regulations.
  • Safety Systems: Multi-interlock protection, emergency stop buttons, anti-fall devices, and anti-overload sensors – fully eliminating operational risks for on-site personnel.

  Ideal Applications

  • Medium-sized urban districts and county-level waste transfer stations
  • Dense residential communities, commercial hubs, and office complexes
  • Suburban industrial parks and large public facilities (stadiums, universities)
  • Belt and Road regional cities with growing sanitation demands (replacing outdated open waste sites)

  Why Choose This Model?

• 
  

  As the most in-demand medium-sized configuration for Belt and Road markets, this 80-100 TPD station strikes the perfect balance between efficiency and economy. It handles large waste volumes without the high investment of heavy-duty models, while its low operating costs and rapid ROI make it a cost-effective choice for municipalities and private operators. With IoT integration and compliance with global environmental standards, it’s a sustainable solution for modern urban sanitation management—delivering tangible economic and environmental benefits.

Product Specification

Daily Processing Capacity	80-100 tons/day (adjustable via 2-3 operation shifts)
Floor Space	15-17㎡ (compact design for urban land-constrained sites)
Compression Ratio	3.6:1 (higher than industry medium-sized average)
Waste Density	0.97t/m³
Automation Level	PLC control + cloud-based data monitoring (65% manual labor reduction)
Energy Consumption	≤14kW/h per compaction cycle
Transportation Cost Saving	60% (vs. non-compacted waste transport)
ROI Period	3-4.5 years
Noise Level	≤72dB (quieter for urban residential proximity)
Frame Material	16Mn high-strength steel (12mm thickness, enhanced durability)
Hydraulic System Pressure	28MPa (stable high-pressure compaction)
Storage Bin Capacity	9-11m³ (supports continuous operation without frequent transfers)
Maintenance Interval	5 months (reduced downtime)

Product Overview