Product descriptions

• 100-300 TPD Horizontal Waste Compaction Station – High-Efficiency & Cost-Effective Solution

  
  

  Engineered for medium-to-large urban districts, regional waste transfer hubs, and dense residential-commercial clusters in Belt and Road countries, our 100-300 TPD Horizontal Waste Compaction Station combines advanced horizontal compression technology with cost-optimized operation. Tailored to fast-developing cities’ scaling waste management needs, it delivers uninterrupted throughput while slashing long-term operational costs and maximizing ROI.

  
  

  Core Economic & Efficient Advantages

  • Continuous High Throughput: Split into 100-200 TPD and 200-300 TPD sub-models, serving 15,000-80,000 residents or large industrial zones. The "one machine + multiple bins" alternating design eliminates emptying downtime, boosting efficiency by 40% vs. traditional vertical compactors.
  • Cost-Saving Compression: Compression ratio up to 3.8:1 (waste density 0.99t/m³), cutting garbage truck trips by 65% and transportation/landfill costs drastically. Achieves 25% lower unit processing cost than aggregated small-scale equipment.
  • Energy & Maintenance Optimization: Energy-saving hydraulic system and wear-resistant components consume 15-20kW/h per cycle (18% less than standard models). 6-month maintenance intervals minimize downtime and repair expenses.
  • Reliable Returns: 3.5-5.5 year investment payback period with predictable low operating costs, ideal for municipal projects, PPPs, and regional waste infrastructure in Belt and Road markets.

  Working Principle

  • Waste Loading: Waste is fed into the horizontal compression chamber via a widened hopper or optional automatic conveyor; an anti-blocking spiral device ensures smooth flow of bulky, high-moisture, or mixed waste.
  • Horizontal Compression: Dual synchronous hydraulic rams compact waste into dense blocks, with an adaptive pressure control system optimizing energy use while maintaining consistent density.
  • Sealed Storage & Continuous Transfer: Compacted waste is pushed into alternating sealed bins (dual/triple design), enabling simultaneous loading, compaction, and transfer. Full bins are hydraulically locked for safe transport, with quick-release mechanisms for efficient truck loading.
  • Eco-Friendly Treatment: Compression-generated sewage is collected in a closed-loop tank, filtered before municipal discharge; a dual deodorization system (spray + activated carbon) eliminates odors, meeting Belt and Road countries’ strict environmental standards.

  System Configuration

  • Main Structure: 16Mn high-strength steel frame with reinforced compression chamber and guide rails, ensuring stability under continuous heavy-load operation.
  • Hydraulic System: Industrial-grade variable-displacement oil pump, corrosion-resistant alloy cylinders, and precision valve group – optimized for high-frequency use in -10℃ to 50℃ climates.
  • Control System: Touchscreen PLC with real-time data analytics, remote fault diagnosis, and centralized management; supports load balancing and energy monitoring via mobile/PC.
  • Environmental Systems: Integrated sewage collection/filtration, dual deodorization, and noise reduction (≤74dB) – compliant with EU ECOLABEL and local regulations in Southeast Asia, Middle East, and Central Asia.
  • Safety Systems: Multi-layer interlock protection, emergency stops, anti-overload sensors, and bin locking devices – meeting ISO 14121 and international safety standards.

  Ideal Applications

  
  

  Medium-to-large urban districts, county-level waste transfer hubs, dense residential-commercial complexes, industrial/logistics parks, and regional waste infrastructure projects in Belt and Road countries (e.g., Vietnam, Indonesia, Malaysia, Saudi Arabia) – replacing outdated open waste sites or low-efficiency compactors.

  
  

  Why Choose This Model?

  
  

  As a market-leading medium-to-large capacity solution for Belt and Road markets, it excels in efficiency and economy. The alternating bin design enables 24/7 uninterrupted operation, while the energy-saving hydraulic system and extended maintenance intervals reduce long-term costs. With robust climate-adaptive construction and strict environmental compliance, it’s the preferred choice for municipal governments, private operators, and PPPs – delivering reliable performance, tangible cost savings, and sustainable value for modern urban waste management.

  
  

  Product Specification

  
  

   

  Parameter	Details (100-200 TPD Sub-Model)	Details (200-300 TPD Sub-Model)
  Daily Processing Capacity	100-200 tons/day (2-3 shift operation)	200-300 tons/day (3-shift or 24/7 continuous operation)
  Floor Space	25-30㎡ (compact layout for urban sites)	30-35㎡ (reinforced structure for heavy-load operation)
  Compression Ratio	3.6:1	3.8:1
  Waste Density	0.97t/m³	0.99t/m³
  Automation Level	PLC control + remote monitoring (70% manual labor reduction)	Intelligent PLC + cloud IoT management (75% manual labor reduction)
  Energy Consumption	≤15kW/h per compaction cycle	≤20kW/h per compaction cycle
  Transportation Cost Saving	60% (vs. non-compacted waste transport)	65% (vs. non-compacted waste transport)
  ROI Period	3.5-4.5 years	4-5.5 years
  Noise Level	≤73dB	≤74dB
  Frame Material	16Mn high-strength steel (12mm thickness)	16Mn high-strength steel (14mm thickness + reinforced ribs)
  Hydraulic System Pressure	28MPa	32MPa
  Storage Bin Configuration	Dual alternating sealed bins (10-12m³ each)	Triple alternating sealed bins (12-14m³ each)
  Compaction Cycle Time	≤4 minutes per batch	≤3.5 minutes per batch
  Maintenance Interval	6 months	6 months

  
  

  Product Overview